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- Mcculloch Mac 110 Chainsaw Service Manual
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1 Mcculloch mac 110 chainsaw service manual >>> Mcculloch mac 110 chainsaw service manual Mcculloch mac 110 chainsaw service manual The address entered is already associated to an account. If enough of us try they will fix it! They may want your serial number as well. ArboristSite Beg for manuals thread free to join This is where I found OMs for my Mac 110 and Power Mac 320. Please do a search first, it has probably been asked and answered. Check all carburetor fasteners for tightness. This is where I got my Mac 110 and Power Mac 320 through a contact made on FY operators manuals. Post your need someone may answer. Check all carburetor fasteners for tightness. Try here for your manual. Mix what you expect to use within a few months. HTH Lou If you get a favorable response from McCulloch or have additional questions you can reply below. Will this suit your needs? Make sure the air filter and muffler are not plugged. When I engage the trigger to keep the saw going, it will just die on me. The Auction on it ends on Sunday the 25. This is where I got my Mac 110 and Power Mac 320 through a contact made on FY operators manuals. HTH Lou If you get a favorable response from McCulloch or have additional questions you can reply below. McCulloch Manuals Operators Manuals : are much more difficult. Jul 27, 2015 I recommend contacting your local authorized service center for assistance. The service is completely free and covers almost anything you can think of from cars to computers, handyman, and even drones. Your answer needs to include more details to help people. The manual on stone tablets recommends 24:1. Mcculloch mac 110 chainsaw service manual Your answer needs to include more details to help people. There are no gouges or scratches on the medico or cylinder and I have no carbon build up on the piston top. I think they went out of business. I have dialed this number many times Contact Us - All McCulloch Products and print yet to get a satisfactory response. Beg for manuals thread ArboristSite free to join I think this answers all your has. May 13, 2014 I recommend contacting your local authorized service center for assistance. The address entered is already associated to an account. Always premix the oil and fuel thoroughly before adding to the saw.
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Back Story
My dad bought thisMcCulloch Eager Beaver chainsaw(Model60012312, 2.0CID) in 1987, and used it up through the mid-90s, when hereplaced it with a bigger Craftsman saw. The little McCulloch sat inthegarage for a while, then sort of disappeared. Years later, I found itin the same place as my oldboombox: buried in a brush pile in the back yard. If you've read some of my other articles, you'll know thatI never throw anything away if I can fix it. Considering that not allof the parts were there, and that it had been sitting out in theweather, half buried in dirt, leaves and bugs for over 10 years, itwould be a challenge, but I like to think that there's nothing I can'tfix.
I found an old junk saw of the same model on eBay for$10, itdidn't work either, but it had all of the parts this one was missingand the price was right.
Disassembly and Cleaning
Getting it apartwas actually pretty straight forward. There was a lot of dirt and bugsinside, since it had beensitting outside for years and years, but none of the screws were overlycorroded. To disassemble it you cut the cord on the pull starter,remove the starter, remove the handle bar, then the hand guard. Thereare three or four long hex screws holding the housing to the crankcase,once you remove those everything should just slide out.
The flywheel is friction fit to the crankshaft. Toremove it loosen the nut (the threads are reverse) and use a wood blockand hammer to pound on the crankshaft. The shaft should pop loose aftera few knocks. Be careful not to lose the little alignment key.
Be careful when removing the clutch. Like most saws, ithas a centrifugal clutch, which uses a powerful spring to hold the twohalves of the clutch together. If the spring is damaged or the clutchis cracked, discard it safely and replace it. New ones are only a fewbucks.
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To clean everything I just soaked it in paint thinnerovernight and washed everything down with Simple Green the next day.The inside of the cylinder still looked a little rough, so I wrappedsome paper towels to a drill bit and polished the inside of thecylinder with some polishing compound and water.
Reassembling the Piston and Connecting Rod
This part is notfun. This is where you have to cram allofthose little roller bearings back into the connecting rod and somehowget the wrist pin back in without them going anywhere. There is asecret trick, though: grease. Pack the inside of the connecting rodbearing with grease, then insert the roller bearings one at a time.It's tedious, but the grease holds the bearings in no matter which wayyou turn the rod, so getting them all in isn't that hard. Be sure tocount the bearings as you're putting them back in, leaving one outcould be really dangerous. There should be 21 bearings, there shouldn'tbe any space between them, and you should be able to slide the wristpin in with little to no resistance. Go ahead and attach the connectingrod back to the piston. Slide in the wrist pin in one fluid motion,being careful not to knock any bearings out of the connecting rod. Itshould go pretty easy if you've greased everything well. Make sure thecirclips are seated in their grooves.
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The crankshaft end of the connecting rod is a littleeasier,since it's open ended. Packing the bearing with grease still helps,though. Pack ten bearings into the connecting rod, and ten more intothe rod cap, then gently press them together around the crankshaftjournal and tighten the bolts. Torque them down pretty tight.
Measure the new rings against the old ones. Start byplacingan old ring in the cylinder and squaring it with the piston, then use afeeler gauge to measure the gap. Do the same with the new rings. If thenew rings have a smaller gap, use a sheet of sandpaper to grind themdown to the same size as the old rings. Seat the new rings in the ringgrooves. Actual ring pliers help with this step, but if you're cheapyou can do it by hand, just be careful not to stretch the new rings toomuch, they're pretty fragile. It doesn't matter where the gap in therings are, they'll rotate around the piston a little on their own atfirst.
Fixing the Sprocket
I had twosprockets: the one from my saw was in greatshape,but had a rusted stuck bearing; the one from the junk saw had a wornsprocketwith a good bearing. Fortunately, these are just press-in rollerbearings. I removed the good bearing from the bad sprocket by puttingit in a vice with a 9 mm socket on one side of the bearing and an 18 mmsocket on the other side, then tightening the vice. It works as well asa bearing press, but has the advantage of not costing anything. Thenall I had to do was pop the good bearing into the good sprocket.
Cleaning and Rebuilding the Carburetor
This saw uses a Zamamodel M1/M7 carburetor. I disassembled the entire carburetor for thisstep, here's how to do it. Remove thefour screws on the bottom and remove the fuel pump casting, gasket,pump diaphragm, plastic spacer, gasket, metering diaphragm, andmetering disc. Take out the screwholding in the metering lever, then remove the lever and needle valve,being careful not to lose the tiny spring that holds the metering leverup. Underneath the welch plug is a small fuel passage leading from thehole where the low speed needle goes to the three tiny low speedmixture jets inside the barrel of the carburetor. Since the rebuildkits I've seen don'tcome with one, I'd recommend leaving it alone unless you know the lowspeed mixture jets are clogged.
The brass thing you see in the middle is the main jetnozzle,it's connected to the hole where the high speed mixture needle goes. Itcan bepressed out using a vice and a metal rod smaller then the nozzle's OD,but I don't recommend removing it unless the check valve is damaged orthere's solid dirt inside the small fuel passages inside it that can'tbe blown out with carburetor cleaner. Unscrew the high andlow speed mixture screws, along with the idle speed setscrew.
If you're going to remove the choke and throttle valves,startby removing the brass screws in the butterfly valves. Don't put a lotof downward pressure on the screws, doing so will bend the shafts andcause them to bind when they're reinstalled. The shaft of thechoke valve can be pulled out, but there is a tiny spring and a ballbearing (this is what holds the choke open) buried in the casting which will pop out ofthetiny hole to the right of the air intake and disappear if you're notpaying attention. The throttle valve's shaft is held in place by an Ering, and will slide out easily once it's removed.
Separate all of the 'soft' (plastic and rubber) parts:thediaphragms, gaskets, needle valve, plastic disc, and spacer, from the'hard'(metal) parts. After cleaning with a brush and soapy water to removeany large dirt, the hard parts should be soaked overnight in the mainingredient in carburetor cleaner: acetone. It's great for removinggrease and the varnish left by stale fuel, but it dissolves someplastics; don't get any on any of the soft parts. Drain off theacetone, then add the soft parts and soak everything in a gentlersolvent like mineral spirits or kerosene. You can use a wire brush onthe aluminum casting. Use a pipecleaner soaked in acetone or paintthinner to clean out all of the holes and fuel passages. Then usecompressed air to dry theparts, and blow any remaining particles out of the four million tinyintricate holes in the castings.
It's probably a good idea to replace the diaphragm andall ofthe gaskets, even if they're not excessively worn. Gasoline nowdayspretty much always contains some percentage of alcohol, and the oldsoft parts aren't designed for that. The rebuild kit for thiscarburetor is Zama part number RB-19. It's been discontinued, but NOSand repro kits can still be found on the net; Sears stocks a lot of oldparts, if you can't find it there try Amazonand eBay. It comes with a littlemeshscreen, which is installed on the fuel pump near the fuel inlet.
The reassemblyorder goes like this: metering lever andneedlevalve, plastic disc, metering diaphragm, gasket, plastic spacer,gasket, pump diaphragm, fuel pump. After reinstalling the meteringlever, bend it up or down so that it sits flush with the gasket surfaceof the casting. Either the carburetor cleaner, or modernethanol-gasoline blends will have dissolved the sealant on the welchplug; use a solvent resistant sealant like Permatex to replace it. Becareful to align all of the gaskets to the holes inthe body of the carburetor, one hole supplies pressure pulses from theengine to the fuel pump, and another supplies pressurized fuel from thepump to the carburetor. A blockage or leak in either one will preventthe carburetor from working.
If you took the choke and throttle valves out, reinstallthemnow. Twist the throttle valve one full turn to tension the spring. Pokethe tiny spring, followed by the tiny ball bearing into the tiny holeto the right of the air intake and slide in the shaft of the chokevalve. Install both butterfly valves. The brass valve is for thethrottle and the steel valve goes on the choke. Tighten both of thesescrews very well and use threadlocker, the consequences of one of themcoming loose is pretty grim. The holes in both valves should be coveredcompletely by the shafts.
Reinstall the idle speed screw, then the high and lowspeedadjustment screws. The long needle is the low speed needle - don't mixthem up. Tighten both needles all of the way, then back them out onefull turn.
Manufacturer'sDisassembly and Servicing Instructions
HowTiny Carburetors Work
I feel kind of special since somebody from the Zama company actuallytook time to respond to my request for a parts list and assemblydiagram for a 25 year old carburetor. I really can't tell you how muchI love it when a company stands behind its products. Thank you Zama.
Parts List
AssemblyDiagram
HowTiny Carburetors Work
I feel kind of special since somebody from the Zama company actuallytook time to respond to my request for a parts list and assemblydiagram for a 25 year old carburetor. I really can't tell you how muchI love it when a company stands behind its products. Thank you Zama.
Parts List
AssemblyDiagram
Photo Gallery
The carburetor assembled. | All of the carburetor components. | Assembling the carburetor. |
Replacing the clutch/sprocket bearings. | Removing the clutch. | Removing the crankshaft and piston. |
Replacing the crankshaft bearings. | The inital disassembly, after soaking thoroughly in penetrating oil. | The finished product. |
The socket for the oiler. I drilled this out and fitted it with anautomatic oiler. | Reassembling the piston. | Inserting the retainer for the wrist pin. |
Specs
- Displacement: 2.0 CI/33 CC
- Power: 1.8 HP/1.35 kW
- Fuel Mix: 20:1
- Spark Plug: Champion DJ8J or equivalent
- Air Filter: 216905 or 91460 or 214224
Instruction Manual
You wouldn't believe the time I had trying to find amanualfor this thing. The McCulloch company that made this saw doesn'ttechnically exist anymore, having been bought out by like 5 othercompanies since this thing was made, and is currently owned byHusqvarna, along with Poulan, Jonsered, and Weed Eater. They weren'tany help. If you do a web search for this manual, most of the stuffthat comes up is weird virus and spyware sites that I'm pretty sure areowned by the Russian mob. I finally did find one, even though I didhave to pay for it. So here it is, free for the taking.